LEANION is the only PPS system, known to us, which is based on the pull-principle and can be operated independently as a stand-alone system or as a supplement to existing ERP-systems such as SAP, Microsoft Dynamics NAV and Infor. As a subsystem, it complements the strategic systems and enables needs-based control throughout the entire production process. Depending on the industry, the current manufacturing method and the number of products, the modules are used purposefully. A lean and pragmatic solution for almost 30 years!
We offer a variety of services to our clients including
The Toyota Production System (TPS) represents the corporate philosophy of Toyota and is recognized worldwide. Already in the early 1920s the founder of Toyota, Sakichi Toyota, developed the first elements of today’s production system which is now known worldwide. Since then, topics such as flow production, one-piece flow, just-in-time or the Kanban-principle have become indispensable. The implementation of lean production systems allows manufacturing companies to tap enormous potentials, e.g. reduce inventory by at least 30% or reduce throughput times up to 90%. Unfortunately, many projects fail because the adaptability of ERP-systems to the requirements of lean structures and production control is lacking. Based on the principles of Lean Production according to the Toyota Production System, such as the pull-system and elimination of waste throughout the production process, we created our PPS Software LEANION.
The manufacturing of the future – Industry 4.0 and IoT – relies on the total networking of all production units and complete data transparency throughout the entire process. Our real-time control module with location detects production lots, orders, transport container etc. at any time at any place, so that the production control can track the actual state of the production to the second.